Hyundai and Kia Recall Thousands of Vehicles Over Battery Flaw That Could Cause Fires

Hyundai and Kia have issued parallel recalls affecting tens of thousands of vehicles after discovering a manufacturing defect in their high-voltage batteries that can lead to fires. The problem, traced back to a supplier’s production line, involves improperly welded cell tabs inside the battery pack, a flaw that can cause internal short circuits even when the car is parked and turned off.

Owners are being urged to park outside and away from structures until repairs are complete.

The recall covers certain 2023-2024 Hyundai Ioniq 5, Ioniq 6, and Kona Electric models, as well as the Kia EV6 and Niro EV from the same model years. S. market. Neither automaker has reported any crashes or injuries tied to the defect, but several reports of thermal events, including smoke and melting, prompted the joint safety action.

Dealers will replace the entire battery pack at no cost, a process that takes several hours.

This marks the second major battery-related recall for Hyundai and Kia in recent months, raising questions about quality control at their shared battery supplier. The companies stress that the fix is straightforward and that parts are already being shipped to dealerships. Owners can expect notification letters starting next month, and they can check their vehicle identification number on the NHTSA website to see if their car is included.

For now, the safest move is to park the car outdoors and plug it in only when charging is absolutely necessary.