Ford Recalls Over Half a Million Broncos and Bronco Raptors Due to Fire Risk

Ford has announced a recall covering roughly 565,000 Bronco and Bronco Raptor SUVs, citing a defect that could lead to engine fires. The issue centers on a faulty fuel injector that may crack, allowing fuel to leak onto hot engine surfaces. This isn’t a small, quiet recall, it affects nearly every Bronco built between 2021 and 2024, including the high-performance Raptor variant.

According to documents filed with the National Highway Traffic Safety Administration, the problem stems from a manufacturing error in the fuel injector assembly. Over time, the injector can develop a crack, and if fuel escapes, it can ignite. Ford says it has received 23 reports of fires linked to the defect, though no injuries or crashes have been confirmed.

Owners may notice a fuel smell or see a check engine light before a fire starts.

The fix is straightforward: Ford dealers will replace the fuel injectors for free. The company plans to notify owners starting December 19. In the meantime, drivers are advised to park outside and away from structures if they suspect a problem. This recall adds to a string of recent Ford actions, including earlier issues with brake failures and transmission problems on other models.

For Boca Auto Care customers, this is a reminder to stay on top of recall notices. If you own a 2021-2024 Bronco or Bronco Raptor, check your vehicle identification number on the NHTSA website or contact your dealer. Our shop can help verify if your SUV is affected and recommend next steps, though the actual repair must be done at a Ford dealership.

Safety first, as always.